Hermle C32 with RoboTrex - More output through automated 5-axis production
Automation with a system: RoboTrex on the C32
The Hermle C32 is typically used in production environments where both precision and adaptability are required. RoboTrex complements these properties with a clear system structure: it is not the individual workpiece that is automated, but the complete 5-axis vise including the clamped component. The clamping devices are set up outside the milling machine and then automatically transferred to the machining process by the FANUC industrial robot. Thanks to the consistent interface between the zero-point clamping system, vise and robot gripper, different components can be manufactured efficiently and reproducibly - without limiting the flexibility of the machine.
Advantages of the combination:
- Constant machining quality even with varying production tasks
- Defined clamping and changeover processes regardless of the respective component
Reproducible positioning thanks to coordinated interaction between automation and clamping technology
Continuous production without process interruptions
In practice, changing components and frequent set-up processes often lead to that the machining process is interrupted. The machine stands still while new clamping tasks are prepared or components are inserted manually. With RoboTrex, this process is consistently decoupled: The clamping devices are prepared outside the machine while machining continues as continuously as possible. This reduces interruptions in the process and enables a smooth production flow. New orders can be prepared in parallel and processed automatically. The machine remains in the machining process, while set-up activities are shifted to the background.
Your benefits at a glance:
- Fewer interruptions in the machining process thanks to decoupled set-up processes
- Smooth production flow despite changing components
- Safe processing of prepared orders without additional interventions on the machine
- More stable processes in daily production operations
Focus on machining instead of secondary processes
In daily operation, a considerable amount of machine time is taken up by secondary processes such as set-up, loading or manual interventions. These activities not only interrupt the machining process, but also reduce the actual proportion of productive machining. With RoboTrex, this proportion is specifically shifted: The machine is predominantly in the machining process, while preparatory activities take place outside. Clamping devices are changed automatically without the operator having to actively intervene. This shifts the focus consistently to the machining process itself. Secondary processes are reduced, allowing the machine to focus on productive machining time.
Why the C32 + RoboTrex combination is convincing
The Hermle C32 stands for balanced 5-axis machining, where precision and flexibility are equally important. In combination with RoboTrex, this results in an automated manufacturing solution that specifically addresses this balance and transforms it into stable, consistent processes. Instead of optimizing individual processes, the entire production logic is restructured: Set-up, clamping and machining interlock without interrupting each other. This allows the existing machine potential to be used consistently without restricting the adaptability of production.
In summary:
- Higher output through consistent machining processes
- Constant quality thanks to coordinated interaction between automation and clamping technology
- Consistent processes despite changing components and requirements
- Efficient use of the machine with a focus on the machining process
Automate the Hermle C32 now and increase your output efficiently
Take advantage of the possibilities of automated 5-axis production and increase the output of your Hermle C32 sustainably. Together, we will develop a solution that fits your components, processes and requirements - practical and directly implementable.
📞 Contact us for an individual consultation or live demo!
Phone: +49 7023 9585-177
Email: automation@lang-technik.de
Automating the Hermle C32 - Frequently asked questions and answers
Which RoboTrex version fits the Hermle C32?
In principle, both RoboTrex 52 and RoboTrex 96 can be easily connected to a Hermle C32. Which version is used depends primarily on the requirements for part diversity, storage capacity and space availability. Both systems can be seamlessly integrated into the production environment and use the same system logic consisting of automation, vise and zero-point clamping system. Thanks to its working area of around 650 × 650 × 500 mm and its high dynamics, the C32 offers an ideal basis for different automation concepts. RoboTrex complements these features flexibly.
Why is the C32 particularly suitable for automated 5-axis production?
The C32 combines precision, dynamics and a sufficiently large working area for a wide range of components. With travel paths of around 650 × 650 × 500 mm, it offers the necessary flexibility for a wide range of applications. In combination with RoboTrex, this results in a solution that enables both accuracy and efficient processes.
How is consistent quality ensured with changing components?
The quality remains consistent thanks to the coordinated interaction between the zero-point clamping system, vise and automation. In addition, the form-fit clamping of pre-stamped blanks ensures a particularly high holding force and process reliability, and the components are clamped and positioned via a uniform interface, achieving reproducible results regardless of the job in question. In combination with the automated clamping device change, this results in a stable, repeatable production process - even with varying components.
How does RoboTrex support work in day-to-day machining operations?
RoboTrex takes over simple, repeating tasks such as changing the clamping devices, thereby reducing the workload on the operating personnel. At the same time, flexibility is maintained as new jobs can be prepared in parallel. This reduces manual intervention and ensures a more stable and efficient process in day-to-day business.
How does automation affect the output of the C32?
By decoupling set-up and machining processes, the machine remains in the machining process for significantly longer. Interruptions are reduced and the production flow is stabilized, which noticeably increases the actual output of the C32.
