Automating the DMU 50 with RoboTrex - CNC automation for maximum productivity
Simply automated: RoboTrex meets DMU 50
The RoboTrex automation system has been specially designed for quick and easy connection to existing CNC machines such as the DMU 50. Communication between the milling machine and the automation solution is seamless, enabling integration without the need for complex conversions.
Advantages of the combination:
- Plug-and-play connection within a very short time
- Minimum downtimes during commissioning
- Intuitive user interface - can be operated even without robotics knowledge
Maximum efficiency through unmanned production
With RoboTrex, your DMU 50 becomes the heart of a highly automated production cell. Especially for small and medium-sized series, the system ensures economical and consistent processing - around the clock.
Your benefits at a glance:
- 24/7-production thanks to fully automatic workpiece loading
- More spindle hours due to reduced non-productive times
- Lower personnel costs - ideal when there is a shortage of skilled workers
- . shortage of skilled workers
- Scalability for future production requirements
Smart automation for small and medium-sized companies
RoboTrex is not only suitable for large series. The system really comes into its own in the area of one-off or small-batch production. Thanks to the vice changer, which offers the same interface for every workpiece type, different workpieces can be efficiently processed automatically.
Why the combination of DMU 50 + RoboTrex is convincing
The DMU 50 impresses with its precision, flexibility and performance - complemented by the automation expertise of LANG Technik, the result is a powerful overall package that meets the requirements of modern production.
Summary:
- Increased efficiency
- Reduced manual intervention
- Higher process reliability and repeat accuracy
Get advice now and start automated production
Use the benefits of automated CNC machining and take your production to the next level. We will be happy to advise you on the optimal configuration of DMG MORI DMU 50 and RoboTrex.
📞 Contact us for an individual consultation or live demo!
Automating the DMU 50 - Frequently asked questions and answers
Can a DMU 50 be automated?
Yes, machines such as the DMU 50 can be reliably automated with RoboTrex and seamlessly integrated into existing production processes. In practice, the DMU 50 is particularly well suited for automation and is among the most commonly automated machine types within the RoboTrex environment. Integration is typically carried out via a side access window, enabling efficient and space-saving system integration. Communication is handled through a simple interface based on acknowledgeable, potential-free M-codes. This allows for straightforward retrofitting of existing machining centers without the need for extensive modifications.
How does the automation of a DMU 50 work?
Automation is achieved through the automated exchange of complete vises (workholding units). Workpieces are clamped in the vises outside the machine and then placed on automation trolleys. A FANUC industrial robot, integrated into the RoboTrex system, handles the loading and unloading of the vises into the machine. Depending on the machine interface, the system can process either identical parts (single-batch production) or a mix of different workpieces within a single automation cycle.
Is unmanned production possible with a DMU 50?
Yes. RoboTrex enables automated operation of the machine over longer periods of time, for example in night or weekend shifts. Machine running times can often be increased from around 7 hours in single-shift operation to double or triple the number of hours. External pre-equipping of the automation trolleys and quick changeover of the trolleys ensure a continuous production process without manual intervention.
For which batch sizes is RoboTrex automation suitable?
RoboTrex automation is suitable for both series production and flexible manufacturing environments with frequently changing parts, including prototype production. In addition to running identical parts on a single automation trolley, the system can also process a mix of different workpieces. Individual storage positions can be selectively enabled or disabled and assigned to specific NC programs, ensuring a high level of flexibility in production planning and job management.
What are the advantages of automating a DMU 50 with RoboTrex?
Automation offers the following advantages in particular:
- easy retrofitting, even for existing machines
- low integration costs thanks to standardized machine interfaces
- high flexibility in handling a wide variety of parts
- reduced machine downtime through external pre-setting of workpieces
- efficient use of available floor space thanks to a compact storage solution
