Hermle C400 automation with RoboTrex - Flexible 5-axis production for versatile applications
Simply automated: RoboTrex meets the C400
The Hermle C400 is often used in production environments where components, clamping tasks and machining strategies change regularly. This is precisely where the RoboTrex automation system comes in: It creates a consistent structure without restricting the necessary flexibility of the machine. In contrast to rigidly designed automation solutions, RoboTrex enables the automated processing of a wide variety of jobs via a standardized interface. Prepared clamping devices are set up outside the machine and then automatically transferred to the machining process. This means that even changing production requirements can be mapped efficiently and reproducibly.
Advantages of the combination:
- Uniform interface for different clamping tasks
- Structured processes, even with frequently changing components
- Flexible automation without limiting production diversity
Plannable processes for changing requirements
The Hermle C400 is often used in production facilities, where orders change at short notice and components are processed in a different sequence. Without a clear structure, this quickly leads to coordination efforts, unplanned downtimes and inefficient processes. RoboTrex makes production much easier to plan: orders can be prepared in a structured manner, prioritized and processed automatically - regardless of whether they are individual parts or changing series. The machine works through defined sequences while preparation takes place in parallel. This creates clear, repeatable processes in day-to-day business. Decisions are simpler, processes are more transparent and dependency on individual operators is noticeably reduced.
Your benefits at a glance:
- Flexible prioritization of orders without interrupting ongoing operations
- Shorter throughput times thanks to structured processing
- More stable processes thanks to clearly defined workflows
- Less dependence on individual operators
Efficient use of machine capacity
The Hermle C400 offers the basis for versatile 5-axis production thanks to its work area and stable design. In practice, however, this potential often remains untapped as set-up processes and manual interventions interrupt machining. With RoboTrex, machine capacity is used more effectively in a targeted manner: Prepared clamping devices are changed automatically while machining continues as continuously as possible. This clearly shifts the focus towards machining - and less on secondary processes.
Why the combination of C400 + RoboTrex is convincing
The C400 stands for flexible 5-axis machining with a wide range of applications. In combination with RoboTrex, it creates an automation solution that is particularly suitable for production facilities where requirements change regularly and processes still need to remain stable.
In summary:
- High adaptability for changing components and production tasks
- Robust processes thanks to standardized and repeatable clamping concepts
- Structured processes despite variable requirements in day-to-day business
- Expandable solution for increasing requirements and growing quantities
Automate C400 now and manufacture flexibly
Take advantage of the possibilities of automated 5-axis production and expand the scope of your C400 in a targeted manner. Together, we will develop a solution that adapts to your components, processes and future requirements.
📞 Contact us for an individual consultation or live demo!
Phone: +49 7023 9585-177
Email: automation@lang-technik.de
Automating the Hermle C400 - Frequently asked questions and answers
How flexibly can the RoboTrex be positioned and connected to a Hermle C400?
The RoboTrex can be very flexibly connected to a Hermle C400 and integrated into the existing production environment. In practice, loading takes place via the machine door. At the same time, the system offers flexibility in terms of installation: the automation can be positioned in such a way that access to the machine is still guaranteed. Thanks to an optional access door, there is also sufficient space in automated operation to operate the machine manually or to process individual components directly.
For which production environments is the automation of the C400 particularly suitable?
The combination of Hermle C400 and RoboTrex is particularly suitable for production processes with frequently changing components, varying clamping tasks and different machining strategies. It is ideal for companies that need to react flexibly to new requirements and still want to ensure stable processes.
How does RoboTrex support process reliability on the Hermle C400?
The process stability results from the coordinated interaction of automation, vise and zero-point clamping system. In combination with the Hermle C400, a consistent system is created in which all components are precisely coordinated. The automated change of prepared clamping devices creates clearly defined and repeatable processes. The workpieces are clamped in the vises outside the machine and precisely positioned via the zero-point clamping system. As a result, the process remains structured in the same way regardless of the component in question, sources of error are reduced and process reliability is sustainably increased.
Is a media interface required on the Hermle C400 for automation?
No, no media interface within the machine is required for the use of RoboTrex on the Hermle C400. No conversion or retrofitting measures are necessary, as the zero-point clamping system is actuated externally via the robot gripper, and the zero-point clamping system can also be controlled pneumatically via the machine if a corresponding interface is available. However, this is not absolutely necessary for the operation of the automation system.
How much training is required for the RoboTrex on the Hermle C400?
The operation of the RoboTrex on the Hermle C400 is designed in such a way that even employees with no previous knowledge of robotics can understand and operate the system within a short time. In practice, a short briefing is usually sufficient so that the operating personnel can work safely with the system after just half a day.
