Automating the DN Solutions DVF 5000 with RoboTrex for efficient 5-axis machining
Simply automated: RoboTrex meets the DVF 5000
The RoboTrex automation system is designed for quick and easy connection to 5-axis milling machines such as the DVF 5000 from DN Solutions. Integration takes place via a standardized interface and can be implemented without complex adaptations to the machine. The focus here is on simple entry into automation: existing production processes are retained while the automation is seamlessly added - without complex conversions during operation.
Advantages of the combination:
- Fast installation thanks to standardized connection
- Low integration effort without extensive conversions
- Easy operation - even without specific robotics expertise
More efficiency through automated 5-axis production
With RoboTrex, the DVF 5000 becomes an economical 5-axis production cell for daily use. Especially for frequently changing components and small to medium batch sizes, automation ensures stable processes and significantly more efficient use of existing machine capacities. The automated change of prepared vices means that set-up processes are consistently removed from the machine and non-productive times are reduced. Manual interventions are kept to a minimum, while the machining process continues to run continuously.
Your benefits at a glance:
- Lower production costs thanks to reduced non-productive times
- Higher output with the same machine capacity
- Less manual intervention during operation
- Economical production even with small batch sizes
Higher capacity utilization through structured automation
As a compact 5-axis machine, the DVF 5000 offers a powerful basis for the flexible production of a wide range of components. In practice, however, this potential is often not fully exploited, as set-up procedures, manual clamping processes and unplanned downtimes limit the effective spindle running time. With RoboTrex, the utilization of the machine is increased in a targeted manner: Non-productive times are further reduced and processes are clearly structured thanks to the automated change of prepared clamping devices. The machine remains in the machining process for longer, while set-up activities take place in parallel outside the machine.
Why the combination of DVF 5000 + RoboTrex is impressive
As a compact 5-axis milling machine, the DVF 5000 provides the ideal basis for flexible and economical production. In combination with RoboTrex, it creates a practical automation solution that is particularly suitable for small and medium-sized companies.
In summary:
- High flexibility for changing components and orders
- Reproducible processes thanks to standardized clamping devices
- Easy integration into existing production processes
- Economical entry into automated production
Automate DVF 5000 now and produce economically
Use the possibilities of automated 5-axis production and increase the efficiency of your DVF 5000 in the long term. Together, we will develop a solution that suits your components, batch sizes and processes.
📞 Contact us for an individual consultation or live demo!
Phone: +49 7023 9585-177
Email: automation@lang-technik.de
DN Solutions DVF 5000 automation - Frequently asked questions and answers
When does the automation of a DVF 5000 become economically viable?
As a rule, automation is already worthwhile if set-up times occur regularly or machine downtimes occur outside the main working hours. RoboTrex can significantly increase productivity, especially for small and medium batch sizes, as the machine remains in the machining process for longer and non-productive times are reduced.
How does automation affect production planning?
With RoboTrex, production can be planned much more flexibly. Orders can be prioritized, rearranged or combined without having to take long set-up times into account. This increases the ability to react to short-term changes in day-to-day business.
How much space does an automation solution like RoboTrex need next to the DVF 5000?
RoboTrex is designed as a compact automation solution and can be integrated into existing production environments to save space. Compared to classic automation systems with large pallet storage, the existing production area is used even more efficiently.
What impact does automation have on employees in the company?
Automation relieves employees of repetitive, manual tasks such as loading and unloading the machine. At the same time, the focus shifts to monitoring and organizing tasks, which makes the work more varied and can increase the attractiveness of the workplace.
What requirements must be met for the automation of a DVF 5000?
No complex requirements are necessary to automate a DN Solutions DVF 5000 with RoboTrex. A complex media interface within the machine is not necessary. The connection is made via a standardized, potential-free interface, allowing RoboTrex to be easily integrated into existing machine concepts. Existing production processes can generally be retained.
